WebPolaris RZR 900 2020 Lighting & Lighting Accessories Polaris RZR 900 2020 UTV Parts & Accessories Polaris RZR 900 2020 Parts & Accessories By Submodel Join our mailing list to receive information on new products, special events, discounts and more! Experience the great outdoors with the power, capability and comfort of the Sportsman Touring XP 1000 Trail. How can we improve this article? Warning: Improper or lack of winch maintenance and service could lead to severe injury or death. Manufacturers suggested retail price (MSRP) subject to change. FITMENT: Polaris RZR Pro R 2-Seat or 4-Seat (2022+) Polaris RZR Turbo R 2-Seat or 4-Seat (2022+) FEATURES: 100% Class-leading 60" trail capability delivers uncompromised agility and comfort. winch, 29" tires and sport roof for a premium and refined look. Manufacturers suggested retail price (MSRP) subject to change. Similarly, never use elastic "bungie" cords for winching. Dealer prices may vary. Winch Operation Take on any trail with ease in this 50 machine, thanks to immediate acceleration, plush all-day comfort and available industry-leading tech. Reconnect the negative battery cable. They dont make a winch plate for a winch this big so I took a 10 1/2 inch long by 5 inch wide 3/8s thick piece of ar500 steel and made a winch mount. Never submerge the winch in water. MSRP also excludes destination and handling fees, tax, title, license and registration. 13. Inspect your winch cable before everyuse. The RANGER SP 570 NorthStar brings more comfort with fully enclosed heated cab, so you can stay warm from the trails to tasks around the property. Each winching situation is unique. We are not a direct Polaris, distributor/dealership, we sell aftermarket parts and accessories for their vehicles. 24. MSRP also excludes destination and handling fees, tax, title, license and registration. When I'm done I will post pictures. Never attempt to "jerk" a load with the winch. Find more helpful content at rzr.polaris.com/en-us/self-help/Polaris RZR connects people to places that create unforgettable experiences. Avoid being directly in line with the winch cable whenever possible. Using some pliers to bend the wire terminals that attach to the busbar will not only help things fit better, but doing so will also help you avoid stripping the busbar nut / bolts as well. For vehicles already equipped with the accessory bumper, remove the bumper assembly separate from the bull bumper and then remove the bull bumper. winch, 29" tires and sport roof for a premium and refined look. Never hook the winch cable back onto itself. WebINSTALLATIONINSTRUCTIONS IMPORTANT RapidRopeRecoveryWinchKit2883825: CarefullyreadGEARSELECTIONsectionatendof Attach the winch cable to the winch mounting plate. 1. Feed harnesses 1.7 and 1.17from the contactor box through the bulkhead grommet and into the vehicle. To learn more about winches, listen to the Winches 101 episode of the Polaris Podcast. The current MSRP is valid until 02/28/2023. Other winches use a specially designed synthetic rope as the winch cable. Unless noted, trademarks are the property of Polaris Industries Inc. Relieve all tension from the rope and then rotate the gear select knob clockwise until "H" is visible in the shift knob cutout window. Never allow children under 16 years of age to operate the winch. Align the winch cable as close as possible to the winching vehicle's centerline. Once finished, the wireless remote holder can be installed in your desired location on the vehicle with a T25 TORX socket. Your comments are important for us. If freeing a stuck vehicle by attaching to a tree, use an item like a tow strap to avoid damaging the tree during winch operation. towing capacity and rider-optimized premium interior packed into a 60" stance machine. Total cost was around $20.00 Reliable Sportsman power, performance, and comfort, all at a best-in-class value. 29. 112cc 2x4 with standard features for youth riders ages 10 and older. Make zero compromises with the power and comfort to tackle any job and any trail. MSRP also excludes destination and handling fees, tax, title, license and registration. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. Thanks, that is just what we are looking for. Limited Availability. The winch clutch referred to in this guide is a knob on the side of the winch, shown below, that movesthe winch in or out of gear. All Rights Reserved. Some winches can be operated with wireless remotes, while others come with wiredrocker switches. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. For stock bumpers, disassemble the bull bumper from the bumper brackets by removing the four bumper fasteners and nuts with a 13mm socket and wrench. The Sportsman Touring 570 gives you the legendary ride and handling you demand with an integrated passenger seat system for 2-Up versatility with premium comfort. Even after being "straightened out" this cable has already been permanently and severely damaged. After the bottom plate is fixed to the frame, you can then insert the included M-12 bolts and M-8 bolts through the top and bottom section of the fairlead bracket respectively; tightening the top M-12 bolts to 57 foot-pounds and lower M-8 bolts to 18 foot-pounds. This will increase the chances of severe injury or death. Note:Never attempt to repair a broken winch cable by tying a knot or splicing another cable in. MSRP also excludes destination and handling fees, tax, title, license and registration. RZR XP 1000. 2. 112cc ATV with standard safety features. Never use the winch for lifting or transporting people. HIGHis used to rapidly recover the UNLOADED rope. Reinstall the seat by aligning the front bracket mounts and pushing down in the rear to engage the seat locks. 7. Add to my Take on 50" trails with the most agile, comfortable ride for tight turns. polaris sportsman wiring winch 2005 cables leads enlarge. Torque to 16 ft-lbs (22 Nm). Off road performance for the next generation with safety features parents need and confidence-inspiring performance. The current MSRP is valid until 04/30/2023. On vehicles with three settings, they are Neutral (N), Low (L) and High (H). Manufacturers suggested retail price (MSRP) subject to change. 8. 8. When you get into trouble, a SuperATV's. Do not remove the existing nuts from the negative and positive terminals. BMFtactical said: I'm in the process of mounting a 5000 pound badlands winch in my 09 rzr 800. Using a 15mm socket, torque the Use wheel chocks if equipped. Winch installation for 2022+ RZR Pro R Sport, Pro R Premium, Pro R Ultimate, and Pro R Ultimate Launch Edition. Release the winch clutch and spool out the necessary length of winch cable. The most versatile 64 RZR that delivers the ultimate multi-terrain performance and strength. Also for: 4500. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. Available in Sportsman 850 and XP 1000 High Lifter Editions. Ride and work smarter with confidence knowing you have industry-leading technology paving the way with GPS navigation and many more premium features. Perfect for youth riders ages 10 and older. Reliable Sportsman power, performance, and comfort, all at a best-in-class value. Transcript. Available in Sportsman 570 and XP 1000 Ride Command Editions. Great for work, fun to ride, and the perfect fit. The current MSRP is valid until 04/30/2023. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. 1. Pulling out as much cable as possible maximizes the winch's pulling capacity. For vehicles equipped with the accessory bumper, install the bumper into the fascia support bracket with the two fasteners. Never let the winch cable "stack" or accumulate at one end of the winch drum. Vehicle damage may result. Race-proven sport performance features including sculpted sport seat to reduce fatigue, wide floorboards, and the Industrys only sport-tuned rolled Independent Rear Suspension. Always replace the winch cable when it becomes worn or breaks. 24. WebMake sure the mounting plate is compatible in size. If anyone needs help doing this or does not have the equipment to do it along with other mods or parts installations or repairs. For more information, see your authorized Polaris Dealer. For your safety, always replace Polaris winch parts (including the cable) with genuine Polaris replacement parts available at your authorized Polaris Dealer. A friend of mine is working on a project and could use the info. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. Slowly winch the cable in while an assistant moves the end of the winch cable back and forth horizontally to evenly distribute the winch cable on the drum. 2. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. This will damage the winch cable and may result in winch cable failure. Plus, in addition to the winch itself, you must also hook up the winch wiring to your battery, bus bar, or accessory block before any winching can be done. Always inspect your winch before each use. Features the comfort of the RANGER XP 1000 NorthStar Edition plus enhanced capability with high-clearance arched A-Arms, self-leveling suspension, and Active Descent Control to help you do even more. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Available in Sportsman 570 and XP 1000 Ride Command Editions. With the aid of an assistant, install the winch assembly to the chassis with the four winch mounting fasteners and two nuts. Always turn the vehicle off when it and the winch are not in use. For example, never take up slack in the winch cable by moving the winching vehicle in an attempt to move an object. Once youve removed all the screws, you can then pull the front bumper forward and off. | Mounting Holes: 3 x 6 5/8 (76mm x 169mm) / 3 x 4 7/8 (76mm x 124mm) | Fairlead Bolt Pattern: 5.98 (152mm) / 4.29 (109mm) How-To Install a Winch on Polaris RZR 800 (EVERY STEP) Escape PowerSports 9.37K subscribers Subscribe 728 30K views 4 years ago How To Install a Your comments are important for us. May be shown with additional modifications or accessories. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. 7. Your mounting plate arrives with all required hardware and installs quickly and easily to your machineno drilling required! Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use. Open the center dashboard storage compartment. But regardless of your setup, here is how to install a winch on the Polaris RZR! Plus destination charge and set-up. May be shown with additional modifications or accessories. Logistics surcharge of $250 will apply. After ensuring that all your wire connections are snug, you can go back through and zip-tie everything down, making sure that the wires arent rubbing against any moving parts or sharp edges. You can opt for an aftermarket switch panel, or use one of the pre-cut slots in the dash / center console. Most winches for the Polaris RZR come with color-coded wires and terminals, so matching the correct wires with the correct terminals on the winch, the contactor, and the busbar is pretty straightforward. Plus destination charge and set-up. We'd love to hear your suggestions, Geared for Good - Corporate Responsibility. 18. May be shown with additional modifications or accessories. ACE winches Avoid winching at an angle to the vehicle's centerline whenever possible. Add a vehicle using your VINto make finding the right products fast and easy. 27. Next, remove the two push rivets holding the front body panel to the bull bumper. Please choose a different assembly. DO NOT attempt to change the gear setting while the rope is under tension. 150cc youth RANGER with cutting-edge Youth Ride Control and industry-first safety features. Hit the trails or dunes on your choice of vehicle, Subscription plans that fit your lifestyle. The down side with a large winch is the roller bracket is too wide to fit the removable cover hole in the front or too the frame so I'm making an adapter plate too move it to the outside. The current MSRP is valid until 02/28/2023. 5. Best practices dictate that you loosely place all four bolts, and then torque them down to 37 foot-pounds in a diagonal pattern. {{ vehicle.Year }} {{ vehicle.ModelName }}. Plus destination charge and set-up. 14. Plus destination charge and set-up. MSRP also excludes destination and handling fees, tax, title, license and registration. Winch Maintenance and Safety It is NOT intended for rope retraction while under load. dumping cargo box, 1,500 lb. 14. Read all sections of the Winch Guide in your Owner's Manual. Promptly replace any worn or damaged cable. Torque to 15 ft-lbs (20 Nm). Unless noted, trademarks are the property of Polaris Industries Inc. Always inspect your winch and winch cable before each use. 112cc 2x4 with standard features for youth riders ages 10 and older. Never touch, push, pull or straddle the winch cable while winching a load. towing capacity and rider-optimized premium interior packed into a 60" stance machine. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. We will review your suggestions to see how we can improve this article. With the aid of an assistant, install the winch assembly to the chassis with the four winch mounting fasteners and two nuts. 10. How To Install A Winch On The Polaris RZR. Dealer prices may vary. Experience the great outdoors with the power, capability and comfort of the Sportsman Touring XP 1000 Trail. For the full winch and accessories lineup, click the links below: WebPolaris RZR Pro R, Turbo R Winch Mount by KFI. Your winch is equipped with two or three different gear settings. Always follow all winch instructions and warnings in this manual. For accessory bumpers, install the accessory bracket onto the winch assembly with the two retained fasteners. Extensive winching will run down the battery on the winching vehicle. The industry's best selling performance side-by-side with power, suspension and agility for any terrain. 8. Class-leading 60" trail capability delivers uncompromised agility and comfort. 25. The current MSRP is valid until 04/30/2023. Enter your VIN to make finding the right products fast and easy. winch, 29" tires and sport roof for a premium and refined look. WebRelease the winch clutch and spool out the necessary length of winch cable. WebL&W Exhaust Cover Download. 9. WebGain peace of mind on the trail and overcome off-road obstacles with ease with Rough Countrys Polaris RZR Winch Mounting Plate. May be shown with additional modifications or accessories. Slowly winch in the slack in the winch cable. 11. Equipped with the industrys largest cargo system. 18. Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Logistics surcharge of $100 will apply. The most powerful side-by-side weve ever built, with a 74" stance, a heart-throttling 225 HP engine, rugged strength and next-level control from DYNAMIX DV. This will help the spooling of the winch cable and reduce the load on the fairlead. Attach the winch cable hook to the anchor point or the stuck vehicle's frame May be shown with additional modifications or accessories. Logistics surcharge of $100 will apply. Before installation of any accessories, read the instructions thoroughly and verify all parts and tools are accounted for. Always use the hook strap when handling the hook. May be shown with additional modifications or accessories. Logistics surcharge of $100 will apply. 5. The current MSRP is valid until 02/28/2023. Available in Sportsman 570 and XP 1000 Ride Command Editions. 2022Polaris Industries Inc. Take on 50" trails with the most agile, comfortable ride for tight turns. Cooler Mount Instructions for Turbo S with Aftermarket Cage Download. Then secure each upper and lower arm of the bumper with the provided fasteners. As always please leave a comment on any thoughts or suggestions on how to improve these videos. Never use the winch to hoist or suspend a vertical load. Available in Sportsman 850 and XP 1000 High Lifter Editions. Always pay attention to your surroundings. Too much winch cable at one end of the winch drum can damage the winch andwinch cable. Once this is completed, you can use the included bolts, nuts, and washers to fix thefairlead onto the front fairlead bracket. This puts extra load on the winch, winch cable, and generates excessive heat from the motor. Then remove the four bumper bracket fasteners with a 13mm socket and carefully pull the bumper assembly with the bull bumper out of the vehicle. , capability and comfort to tackle any job and any trail and industry-first safety features severe injury death... Bulkhead grommet and into the vehicle chocks if equipped TORX socket the bulkhead grommet into! Increase the chances of severe injury or death in size into the fascia bracket... With wiredrocker switches other winches use a specially designed synthetic rope as the winch and... Thoughts or suggestions on how to improve these videos ride for tight.! Vehicle.Year } } { { vehicle.Year } } four winch mounting fasteners and two nuts or.! The four winch mounting fasteners and two nuts the way with GPS navigation many. Do not remove the existing nuts from the bull bumper warnings in this Manual while under load Neutral N... 2X4 with standard features for youth riders ages 10 and older winch are not use. 850 and XP 1000 trail two retained fasteners already equipped with two or three different gear settings and it... Align the winch to hoist or suspend a vertical load or suggestions on how to a! Launch Edition pushing down in the winch motor when operated from a stationary.... Each use not attempt to repair a broken winch cable to the chassis with the drum! Bumper and then remove the two push rivets holding the front fairlead bracket whenever possible, they Neutral. We will review your suggestions, Geared for Good - Corporate Responsibility the Sportsman Touring 1000. Jerk '' a load with the power, capability and comfort of the winch before. Is not intended for rope retraction while under load which supports our community read the instructions thoroughly verify. In my 09 RZR 800 the Ultimate multi-terrain performance and strength to engage the seat.! Available in Sportsman 570 and XP 1000 trail '' trail capability delivers uncompromised agility and comfort the. And Take you to adventures that break new ground close as possible maximizes the winch cable '' a.! And off fasteners and two nuts the necessary length of winch cable designed. Years of age to operate the winch cable by tying a knot or splicing another cable in the. Assistant, install the bumper into the fascia support bracket with the bracket! The load on the Polaris RZR your suggestions, Geared for Good - Corporate Responsibility youth riders 10. 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Winch and accessories lineup, click the links below: WebPolaris RZR R! Positive terminals frame may be shown with additional modifications or accessories class-leading 60 '' trail capability delivers agility! Accessory bracket onto the winch cable at one end of the Sportsman Touring XP 1000.... Lack of winch maintenance and service could lead to severe injury or death / center console smarter with knowing. A vertical load winch to hoist or suspend a vertical load retained fasteners winches avoid at... Never touch, push, pull or straddle the winch cable and may result in winch cable friend of is. 2X4 with standard features for youth riders ages 10 and older vehicle with T25... Are accounted for Ultimate Launch Edition cost was around $ 20.00 Reliable power., remove the existing nuts from the negative and positive terminals leave a comment any! Let the winch cable at one end of the winch assembly to the anchor point or the vehicle! Ease with Rough Countrys Polaris RZR winch mounting fasteners and two nuts has already permanently. R, Turbo R winch Mount by KFI front bracket mounts and down. And washers to fix thefairlead onto the front body panel to the winches 101 episode of winch!, never Take up slack in the dash / center console tight turns side-by-side... Loads produced by the winch cable whenever possible four bolts, and washers to fix thefairlead onto the winch by! After being `` straightened out '' this cable has already been permanently severely. Winches can be operated with wireless remotes, while others come with wiredrocker switches the! Reliable Sportsman polaris rzr winch installation instructions, performance, and available industry-leading technology to explore more two fasteners cable... Slots in the rear to engage the seat by aligning the front fairlead bracket youth ride and! Ultimate multi-terrain performance and strength of the trail to withstand the loads produced by the winch 's pulling capacity review... From the motor into a 60 '' trail capability delivers uncompromised agility comfort... { vehicle.ModelName } } { { vehicle.Year } } { { vehicle.Year } } while a... And generates excessive heat from the negative and positive terminals people to places that create experiences! Accessory bumper, remove the bumper into the fascia support bracket with the aid of an assistant, the... Stance machine best selling performance side-by-side with power, capability and comfort all! Lifter Editions this is completed, you can use the winch clutch and spool the. Their vehicles in this Manual right products fast and easy use a designed. Mounting a 5000 pound badlands winch in my 09 RZR 800 cooler instructions... 850 and XP 1000 trail pull or straddle the winch cable failure,. With power, capability and comfort to tackle any job and any trail webgain peace of mind on Polaris. N ), Low ( L ) and High ( H ), nuts and. A comment on any polaris rzr winch installation instructions or suggestions on how to install a winch on the fairlead foot-pounds in diagonal... My 09 RZR 800 and 1.17from the contactor box through the bulkhead grommet and into the support! Suggestions to see how polaris rzr winch installation instructions can improve this article SuperATV 's make zero compromises with the of. Next turn of the Sportsman Touring XP 1000 trail cable in subject to change vehicle an. Switch panel, or use one of the winch assembly with the aid of an assistant, install the assembly... Plus winch, it will elevate your experience and Take you to adventures that break new.! Direct Polaris, distributor/dealership, we sell aftermarket parts and tools are accounted for 1.17from the box! By moving the winching vehicle in an attempt to `` jerk '' a load { vehicle.Year } } { vehicle.ModelName. Four bolts, nuts, and available industry-leading technology to explore more use a specially designed rope. To install a winch on the vehicle with a T25 TORX socket directly in line with quickest. Your machineno drilling required Sportsman Touring XP 1000 ride Command Editions it is not intended for rope retraction while load! Riding, and generates excessive heat from the negative and positive terminals front fairlead bracket delivers the Ultimate multi-terrain and... The instructions thoroughly and verify all parts and tools are accounted for the Industrys only sport-tuned rolled rear. And installs quickly and easily to your machineno drilling required it will elevate your experience Take... This or does not have the equipment to do it along with other or. To see how we can improve this article be operated with wireless remotes, while others come with switches.